Costa Coffee –
Custom Protective Case for Barista Tools

What was needed?

The requirement

Costa Coffee needed a custom protective case to safely store and transport barista tools and cleaning equipment used for maintaining their espresso machines across multiple locations.

These tools are essential to keep every machine operating to the same specification and delivering consistently great coffee nationwide.

The solution had to be robust, well-organised, easy to carry, and professionally branded so that staff could quickly access what they need and keep tools secure during transit.

Coffee Being Made in a Coffee Maker

What was the solution?

Our Solution

PottertonPacs designed and manufactured a bespoke protective case using lightweight but durable aluminium extrusion and astraboard construction to withstand regular use. Inside, we fitted a precision CNC-cut foam insert to hold each barista tool securely, preventing movement or damage in transit.

To align with Costa Coffee’s brand identity, we applied custom external branding to the case, making it instantly recognisable and reinforcing their professional image across multiple outlets and maintenance teams.

How did it finish?

The Final Result

The finished solution provided Costa Coffee with a professional, protective, and branded tool case that ensures barista equipment is stored securely, transported safely, and kept organised.

This allows for quick, efficient machine cleaning and maintenance, helping maintain Costa’s high coffee quality standards across all locations.

Bespoke Solutions

Why This Matters for Your Business

If your business requires a custom protective case to store, transport, and present tools or equipment, PottertonPacs can design a solution tailored to your needs. With bespoke foam inserts, professional branding, and durable construction, we deliver protective cases that improve efficiency, organisation, and brand impact.

Demo Kits and Sample Presentation Cases

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black customised plastic sample case including foam insert for distributor sales demo

Custom Plastic
Cases

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Custom Made Sample or Equipment Bags

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Aluminium
Cases

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sound equipment custom flight case with routed foam insert internally shown with lid open to display protected and well presented products

Custom Flight
Cases

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custom cut protective plastazote inserts in various colours options

Custom Foam
Inserts

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Our Process

our Step-By-Step Guide

Free UK Fast Delivery

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5-Star Rated Products

12 Month Warranty

What does everyone say?

LATEST REVIEWS

I've been using PottertonPacs for years, couldn't rate them highly enough! I work for a lighting manufacturer & PotPacs have produced custom demo cases for new product launches complete with clear envelopes inside
J. Walmsley - Google Review
5/5
A huge thank for a fantastic job you've done on the Ruffingtons display cases. The quality of your work is outstanding, and they’ve made a real impression. I shared them with our sales team, and they were genuinely impressed, the cases look fantastic.
A. Potter - Google Review
5/5
PottertonPacs is an exceptional company to deal with. They are incredibly reliable and efficient. Not only do they provide our company with really high quality, custom made foam pad inserts, they also do so with a very friendly and caring attitude.
I. Man - Google Review
5/5
I would like to thank PottertonPacs for the fantastic presentation cases. They are above and beyond what we hoped for. Hard cases were redeveloped and new a purchase of 2 soft shell cases are perfect for travelling in.
L. Freeney - Google Review
5/5

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UK’s Leading Manufacturer of Custom Cases, Bags & Foam Inserts for Display, Transit Protection & Demo Kits – Designed for Sales, Marketing, Trade & OEM Clients.

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PottertonPacs Ltd

0116 2767 562

Mon to Thurs 8am - 5pm Friday 8am - 1pm

103 Coleman Road Leicester
LE5 4LE

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