Tool Control Foam

What is a tool control foam?

Tool Control foam

Tool control foam, which is also referred to as two-colour or dual colour foam is designed and manufactured to provide custom and precision cut organisation for your tool kits, instruments or equipment.

Tool control provides fast visual awareness so you can quickly recognise any missing items using the dual colour foam contrast to improve efficiency, prevent FOD and reduce the possibility of injury or damage to your company products and tools. In precision critical environments such as aviation, food manufacturing or assembly line production, tool control foam is widely chosen to aid disaster prevention that may have the potential to lead to loss of life.

There are many uses for dual colour foam inserts, from tool control drawer liners to firearms control, product presentation cases, or anything else you have in mind.

Tool case

Why tool control Foams?

Protecting Tools and Equipment

Tool control foam keeps equipment organised by giving each item its own cut-out slot, eliminating the need to search through toolkits or drawers. This ensures engineers and workers always have the right tools on site, improving productivity and safety.

The dual-colour design features a black top layer with a contrasting base layer that highlights missing items instantly. Along with organisation, the foam also protects tools from damage, and push or pick points can be added for easy removal.

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foam insert in tool control foam insert for drawer

Why Choose PottertonPacs?

At PottertonPacs, we specialise in bespoke tool control foam that improves organisation, safety, and efficiency. Our dual-colour inserts and shadow boards provide instant visual checks, making it easy to spot missing tools while protecting them during storage and transport.

We customise every tool control solution to your needs. Whether you need unique layout cut-outs, drawer liners, or branded shadow boards matched to your corporate colours, we create foam tools tailored for purpose.

By choosing us, you benefit from:

Expertly tailored service every layout is custom-designed for your item dimensions and kit requirements.

Responsive UK-based manufacturing  for large quantities, we deliver fast without compromising quality.

Enhanced organisation & safety two-tone foam makes missing items immediately visible while protecting your tools.

Lean, efficient operations reducing downtime by ensuring technicians always have the right tools on hand.

Partnering with PottertonPacs means you’re not just ordering foam inserts you’re investing in a smarter, safer, more professional way to organise your tools.

custom made folder for tool set
abs tool cases with dual colour yellow and black cnc routed foam inside
abs tool cases with dual colour yellow and black cnc routed foam

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Types Of Custom Foam Inserts

Custom Foam Inserts
Bespoke foam inserts are tailor-made so each tool or piece of equipment has a dedicated recess or cut-out. These are bespoke items which are manufactured by either press cutting with a die cutting tool, CNC routed or water jet cut. Depending upon the specification of the foam insert, we will advise on which is the most suitable method of manufacturing for your requirement.

Dual-Coloured Tool Control Inserts and Drawer Liners
Contrasting coloured foams are tailor made with dedicated recesses or cut-outs. These dual colour tool control foams can also be branded & colour linked to further promote your corporate colours & company name/logo.

Again these are manufactured by either CNC routed or water jet cutting. Dual colour foam trays and tool control drawer liners are also offered with the option of having identification labels applied to ensure tools are correctly located & provide the user with quick & easy tooling or equipment identification.

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dual colour tool control foam inserts
custom size aluminium flight case for repair toolsols
bespoke made to measure foam inserts for tool cases
black blue tool cabinet foam

Why PottertonPacs?

Reliable Expertise - Backed by Quality

Years Of Experience

Trusted Quality

Custom for You

Protect & Impress

What does everyone say?

LATEST REVIEWS

I've been using PottertonPacs for years, couldn't rate them highly enough! I work for a lighting manufacturer & PotPacs have produced custom demo cases for new product launches complete with clear envelopes inside
J. Walmsley - Google Review
5/5
A huge thank for a fantastic job you've done on the Ruffingtons display cases. The quality of your work is outstanding, and they’ve made a real impression. I shared them with our sales team, and they were genuinely impressed, the cases look fantastic.
A. Potter - Google Review
5/5
PottertonPacs is an exceptional company to deal with. They are incredibly reliable and efficient. Not only do they provide our company with really high quality, custom made foam pad inserts, they also do so with a very friendly and caring attitude.
I. Man - Google Review
5/5
I would like to thank PottertonPacs for the fantastic presentation cases. They are above and beyond what we hoped for. Hard cases were redeveloped and new a purchase of 2 soft shell cases are perfect for travelling in.
L. Freeney - Google Review
5/5

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UK’s Leading Manufacturer of Custom Cases, Bags & Foam Inserts for Display, Transit Protection & Demo Kits – Designed for Sales, Marketing, Trade & OEM Clients.

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