X40100 Excellent Cases
PottertonPacs are leading UK B2B suppliers of the X40100 plastic carry case, offering businesses a durable, professional and cost-effective solution for the presentation, storage, protection and transportation of products, equipment and tools.
Designed for versatility, the X40100 moulded plastic case can be customised with bespoke foam inserts, standout promotional graphic panels or product masks or by adding your company logo or branding to ensure your equipment reflects your professional identity. Ideal as a sales sample case, installer demo kit, maintenance or test equipment case or as a product presentation case.
Part of the Maxado X40 Series Excellent Case range, the X40100 is one of six depth options available. Its modern design, durability and customisation capabilities make it a popular choice for businesses purchasing carry cases in volume quantities for product distribution, field service operations, sales and marketing activities, as well as promotional launches.
Manufactured from 100% recycled polypropylene (excluding white and yellow, which will also transition to recycled materials shortly), the X40100 combines lightweight handling with excellent durability, making it ideal for protecting equipment during transit, storage and presentation.
X40100 plastic carry cases are empty as standard. Smooth internal surfaces make them easy to clean and sanitise, making them a preferred solution for medical and NHS storage and transit applications.
Why Choose the X40100 Plastic Carry Case?
- Eight Standard Colours – Choose from eight colours to compliment your corporate branding or product range.
- Custom Foam Inserts – Bespoke foam inserts provide enhanced product protection, organisation and presentation.
- Branding – Printed logos, promotional graphic masks and panels or identification details to create a professional branded carry case.
- Ideal for Business Applications – Perfect for sales sample cases, test equipment cases, installer kits and product presentation cases.
- 100% Recycled Polypropylene – Environmentally friendly, providing your business with a more sustainable plastic carry case solution.
- Volume Discounts Available – Suitable for OEMs, manufacturers, distributors and other business users requiring bulk supply.
Benefits of Custom FOam Inserts in plastic cases
• Protect and present your samples or equipment from transit damage
• Create a professional product presentation
• Reduce movement and maintain organisation during transportation.
Whether supplying medical devices, electronic equipment, diagnostic instruments, engineering components, measuring equipment or presenting sample products, PottertonPacs can provide a complete bespoke carry case solution combining the X40100 plastic case with custom foam inserts and corporate branding.
adding your compnay logo or Branding
Promote your brand and create a professional presentation with a range of custom branding options for the X40100 plastic carry case.
- Printed Company Logos – Add your logo to create a branded carry case solution. Choice of silk screen printing or in mold labels.
- Internal Printed Graphics – Incorporate digitally printed promotional graphics, product information panels or branded identity masks within the case interior.
- Corporate Branding – Match your carry cases to your company branding for a consistent and professional appearance.
- Product Identification – Include product details, serial information or user instructions to improve identification and usability.
Whether used as a sales sample case, product presentation case, installer kit or test equipment case, custom branding helps reinforce your company image while creating a lasting impression with customers and end users.
Bulk Order Price Breaks
for Plastic Carry Cases
1 – 10 units
10 – 49 units
50 – 99 units
100 – 249 units
250 – 499 units
500 – 999 units
1000 units plus
our Step-By-Step Guide
The Brief
We start by listening to your requirements and learning about your products, applications, and branding goals. This stage helps us understand exactly what you need from your case or packaging solution, ensuring the final design is fit for purpose.
Quotation
Once we have a clear understanding of your needs, we provide a tailored quotation. This outlines the best options available whether that’s adapting a stock case, creating a custom foam insert, or developing a fully bespoke solution.
Design & Approval
Production
frequently asked questions
X40200 Plastic cases are made using injection moulded polypropylene.
X40200 plastic carry cases are now manufactured from environmentally friendly 100% post consumer waste polypropylene with the exception of yellow and white colour options which will also transition to recycled material shortly.
Yes, we can add logo’s or branding with silk screen printing, digital print or In-Mould Labelling (IML) this is a production technique whereby the print is moulded into the body of the case. It can be applied to both the back and front-side of the case and, for our Excellent series, even on the interior or exterior.
Unfortunately, this is not possible. The manufacturing process involves injecting polypropylene into a tool which costs on average £100k-£200k each, so this is not an option.
This will be dependant upon the environment the case is to be used within, the risk factors the case is exposed to and the fragility and sensitivity of the contents.
They would NOT be suitable, for example, for use in the hold of an aircraft or as a carrier transit solution without additional external packaging.
They do offer a degree of shower resistance/splash resistance but are not waterproof.
They are perfect, however, for storage and transit solutions for equipment on and to site locations or as sample presentation and demonstration cases.
Foam inserts offer further protection to contents by restricting movement of the contents and also provide the benefit of the contents being easily identifiable and well organised at the point of use or display ensuring maximum work efficiency whether the contents are working tools or equipment or product samples for sales presentation and demonstrations.
Yes, we have various price breaks for plastic cases, 1-10, 11-49, 50-100 plus various others. For details on quantity discounts please get in touch via phone on 0116 2767562 or send over the details of your requirement via our contact us page.
We do offer a sample service, contact us for full details on this service and to check stock availability.
We are the UK’s largest stockist of Excellent and SPI plastic cases and as the UK distributor of these plastic carry case ranges, we are importing stock on a weekly basis from Europe.
Please drop us an email to info@potpacs.co.uk or telephone us to enquire of current availability or the lead time. We will need to know the model number (so in this case it will be the X40200) the quantity required, and the colour required.
We can supply a wide range of custom foam inserts manufactured from various foam materials, including polyurethane (PU) foam, a soft open-cell foam ideal for cushioning and protection; polyethylene (PE) foam, a high-density closed-cell foam that offers excellent resistance to moisture, chemicals and impact; and Plastazote®, a leading lightweight closed-cell foam that is chemically inert and ideal for presentation cases, medical applications and specialist equipment storage.
Many of our foam materials are available in a choice of colours, including dual-colour foam options that provide a highly visible indication when equipment, tools or products are missing from their designated location.
Custom foam inserts can be manufactured using a variety of precision cutting techniques, including die-cutting, CNC routing and CNC waterjet cutting, ensuring the most suitable production method is selected for your application, volume requirements and budget.
Whether you already know the exact foam material and manufacturing process you require, or you need expert guidance on the available options, our experienced team can help. We will recommend the most suitable foam insert solution based on your products, application and performance requirements, delivering a bespoke insert that provides maximum protection, presentation and organisation.
To enable us to provide a quotation for custom cut foam inserts for plastic cases we would require one of the following:
– a physical set of samples
– a rough hand sketch with the dimensions and depths for each cut out
– a photograph with a perimeter size and depths of the items detailed
– a digital drawing, preferred formats are DXF, DWG, PDF or Jpeg
– approx. weights for the items
If you have any specific requirements such as density of foam, preferred colour or even required by date, then please ensure you also include these details.
We would also need to know the quantity required and if delivery would also be required for the goods, in which case please also provide the postcode or full delivery address.
Independent clips that are replaceable and increase the lifespan of the case.
Moulded hinges which are stronger with a longer life span and higher durability than some plastic carry cases which feature creased hinges.
The case X40200 case opens to 180° – making the contents easy to access and stable to load and unload any products or equipment.
Additionally, Maxado Excellent cases offer an added level of security with the flexibility to fit tamper evident seals to the lugs located within the carry handle shaping.
The Excellent X40 case series is highly durable and features a special honeycomb, double-wall frame to offer a higher level of strength and protection.
Despite being in business since 1995, Maxado is one of the more recent entrants to the plastic case manufacturing industry. They have swiftly established a reputation for producing cases of exceptional quality and originality.
Additionally, Maxado cases can offer a degree of security suitable for certain uses. For instance, SPI cases, with their lightweight design, are ideal for light-duty use for sample presentation. The Excellent case series is highly durable with selected models featuring a special honeycomb, double-wall structure to offer a higher level of strength and protection.
Both 2D and 3D Cad files are available for X40200 cases. The 2D perimeter drawings can feature dimensions if this helps. Click here to Request a drawing for the X40200 plastic cases.
