COVID-19 Update: PottertonPacs is currently open and we are working with reduced staff to Government guidelines. If you have a new enquiry please contact us on or if you wish to query an existing order please contact us on We are also still available on our main contact number if you would prefer 0116 2767 562.

Plastic Cases, Custom Cut Foam Inserts and Branding

Plastic cases with foam inserts or plastic cases with your branding make ideal sample presentation cases or product/equipment carry cases. All models from our plastic case range can be supplied with the addition of foam inserts and printed with your branding or logo.

The addition of custom cut foam inserts and promotional branding to your choice of plastic case provides your equipment not only with a protective packaging solution but also ensures maximum brand exposure and organisation of your sample products during transit or a reps product presentation or demonstration.

As foam convertors PottertonPacs are able to offer a wide choice of custom cut foam inserts for our range of plastic cases to suit any foam requirement you may have.


Why add custom cut foams or bespoke interior?
Customising a plastic case with a custom cut foam insert will not only transform the appearance of a plastic case but offers protection whilst providing a professional, organised appearance.

Plastic case uses:

product presentation cases sales reps sample demo cases
economic long life packaging cases protective carry cases
equipment storage cases lightweight transit cases

Whether you know exactly which type of foam your looking for or need some guidance we are happy to help. From a bespoke die cut polyether foam insert with custom cut outs to CNC routed or water jet cut plastazote, you need look no further - we supply all of these foams products and custom cutting servces. Our foam insert options inlcude (but are not restricted to) polylam, stratocell, jiffy foam, ethafoam, plastazote , polyethylene (PE), polyurathane (PU) foams.

Protective packaging foam - ensure your equipment or products are protected from storage & transit damage
Presentation display foam - provides effective display of samples during product demonstration
Shadow board foam/dual colour - optimises efficiency by helping to prevent time & equipment losses.
Branding / Identifications Labels - endorse your logo, branding or identification details

What printing & branding options are available for plastic cases?

Silk Screen Print  - print applied directly to the exterior surface of the case by passing ink through a material screen
In Mould Labelling (IML) - a full colour preprinted label is inserted into the body of the case during moulding process
Digitally Print - if photograhpic quality print is required in small numbers this is an option for some plastic cases
Printed Vinyl Display, Masks, Part Identifying Overlays - digitally printed & silk screen printed options

             Silk Screen Print          


                      Digital Print



Personalising a plastic case with your branding or logo to the interior or exterior of the case will enhance your corporate image and help reinforce your brand or company name in the market place.  With the wide choice of branding options we are able to supply, we are confident that whether you require a printed protective packaging case or a branded promotional sales presentation sample case we will be able to find a solution for your requirement.

Additional customising options on plastic cases include:

  • adding a telescopic handle and wheels (selected models only)
  • interchangable plastic clips/locks colours or co-ordinating lid & base colours (to order only)
  • printed interior product identification mask or dislay boards
  • inserts to ensure your equipment is protected whether during transportation, handling or simply in storage
  • CNC routing/foam cutting, precision waterjet cut foam inserts, die cut foam pads or parts cut to any size or shape
  • desktops, literature pockets or vacuum formed trays/inserts
  • special colours available (*minimum qty required)
  • complete custom size and shaped case body (*new tooling required)

For further information on any of our plastic cases or bespoke interior options please contact us either by telephone on 0116 2767562 or by email at