Foam Packaging
What are Custom foam inserts?
Protective Packaging Foams
Our cost-effective foam packaging solutions are engineered to meet the most demanding industrial and commercial requirements. Designed for businesses seeking scalable, high-performance protective foam packaging. From reliable packaging for transportation to stylish protective inserts that also showcase goods, custom-cut foam packaging is the ultimate solution for companies looking for effective protection and presentation.
We stock a wide selection of industrial-grade foams to suit different protection levels, budgets, and applications:
Plastazote (PE) Foam – closed-cell, impact-absorbing, chemical-resistant, available in LD18, LD33, LD45 densities and multiple colours.
PE Block Foam – excellent for heavier parts, with high durability and shock absorption.
Ethafoam, Stratocell & Polylam – lightweight, economical options with vibration resistance.
Polyurethane (PU) Foam – flexible open-cell foam with cushioning properties, available in plain, profiled, or eggbox styles.
Why Packaging Foam Inserts ?
What are the Features?
Choosing the right foam solution isn’t just about protection it’s about improving efficiency and reducing costs across your operation:
Maximum Product Protection – Absorbs shock, resists vibration, and prevents transit damage.
Custom-Fit for Every Product – Engineered to your exact specifications for a perfect fit.
Repeat-Use Packaging – Durable, long-life solution that saves on single-use packaging costs.
Efficiency Gains – Speeds up packing and unpacking, reducing labour time.
Professional Appearance – Goods arrive well-organised and ready for use or assembly.
Why Choose PottertonPacs?
At PottertonPacs we work with businesses to provide foam conversion and custom foam inserts, delivering precision cut bespoke foam inserts designed and CNC cut to the exact specifications of your products or equipment.
Our expertise lies in creating custom foam inserts to protect, organise and present your products. Whether your business is sales and marketing, manufacturing or industrial engineering we can produce a bespoke foam solution to meet your needs.
We work regularly with professional clients requiring both high-volume and smaller scale requirements of tailored protective packaging and presentation solutions.
Foam interiors are not the only solution on offer either, we also offer custom stitched, moulded and fabricated interior solutions.
Is my industry covered?
Industries & Applications
Our custom foam packaging is used by businesses across multiple sectors:
Medical, Healthcare & Pharmaceutical – protect instruments, diagnostic kits, and equipment in transit.
Engineering & Industrial Manufacturing – safeguard tools, components, and assemblies.
Electronics & Test Equipment – prevent costly damage to sensitive instruments.
Aerospace & Defence – ensure compliance and reliability in critical environments.
Retail & Point-of-Sale – provide stylish protective packaging that enhances the unboxing experience.
And because every solution is tailored, we can support almost any industry that needs professional, repeat-use packaging.
What can it provide?
Foam Conversion & Manufacturing Capabilities
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We provide a full range of in-house foam conversion services, ensuring precision, consistency, and scalability:
- Foam Sheet & Pad Supply – available in multiple densities, sizes, and finishes.
- Die Cutting – high-volume, cost-efficient foam production with consistent results.
- Waterjet Cutting – perfect for detailed or intricate layouts with smooth edges.
- CNC Cutting & Routing – ideal for precise, complex shapes, no tooling required.
- End caps
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Fabricated Foam Parts – shaped, laminated, or bonded to create:
- Packaging trays
- End caps
- Pad sets
- Display and point-of-sale foam
We also offer anti-static (ESD-safe) foams and fire-retardant grades for sectors with compliance or safety requirements.
Why PottertonPacs?
Reliable Expertise - Backed by Quality
Years Of Experience
Trusted Quality
Custom for You
Protect & Impress
What does everyone say?
LATEST REVIEWS
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UK’s Leading Manufacturer of Custom Cases, Bags & Foam Inserts for Display, Transit Protection & Demo Kits – Designed for Sales, Marketing, Trade & OEM Clients.
