At PottertonPacs, we design and manufacture protective foam inserts that keep your products secure, organised, and presented to a high level of quality. Our inserts are made using durable materials that absorb impact, prevent movement, and maintain a professional finish. Whether you are transporting tools, showcasing samples, or storing delicate equipment, we can design a custom foam insert that fits your products perfectly.
Built for Maximum Protection
Our protective foam inserts are created to safeguard your items from knocks, drops, and vibrations during transport or handling. We understand that even small amounts of movement can cause damage, which is why every insert is made with care and precision. Each custom foam insert is tailored to the exact size and shape of your product, providing a secure fit that keeps everything in place.
We use a variety of foam materials, including polyethylene and polyurethane, to deliver the right level of strength and flexibility. Polyethylene foam offers a firm, high level of protection for heavy or valuable equipment, while polyurethane provides a softer, smooth finish ideal for lightweight items and presentation kits. Both materials can be cut to size and finished to your preferred design.
Bespoke Foam for Presentation and Packaging
At PottertonPacs, we know that appearance matters just as much as protection. Our bespoke foam designs not only keep your products safe but also help you make a great impression. Each insert can be designed with multiple layers, colours, or sections to create a smart, branded appearance.
If you are preparing cases for sales demonstrations, exhibitions, or client meetings, our protective foam inserts make your products look professional and well organised. The result is packaging that reflects the quality of your brand while offering strong, reliable protection.
Designed with Precision and Care
Every custom foam insert is produced using advanced CNC routing machines for a smooth and accurate finish. These machines allow us to cut foam precisely, ensuring every edge and section fits perfectly. Our experienced designers use detailed product measurements to create inserts that are consistent, clean, and visually appealing.
Whether you need a one-off prototype or a large production run, we can deliver inserts that meet your exact specifications. Each project is handled in-house from design to completion, guaranteeing consistent quality and fast turnaround times.
Durable and Long-Lasting Performance
Our protective foam inserts are built to last. The materials we use are resistant to wear, moisture, and temperature changes, ensuring your packaging continues to perform even in demanding environments. The foam retains its shape and strength over time, making it a reliable choice for ongoing use.
Many of our customers use our inserts in travel cases, tool kits, and sample boxes that experience frequent handling. With the right custom foam insert, your products will stay protected and looking great for years to come.
Supporting a Wide Range of Industries
PottertonPacs supplies bespoke foam packaging and inserts to clients across multiple sectors, including construction, retail, engineering, and medical. Our versatile designs suit both protective and presentation needs, allowing your products to travel safely and look their best.
We also produce protective foam inserts for retail and consumer packaging, helping businesses deliver a high level of quality and professionalism to their customers. No matter the industry, our focus remains the same creating protection that performs and looks outstanding.
Why Choose PottertonPacs
With more than 30 years of experience, PottertonPacs has become one of the UK’s leading names in custom foam insert design and production. We combine expert knowledge, modern equipment, and personal service to deliver foam solutions that meet your goals.
Our team takes pride in creating bespoke foam inserts that reflect your brand’s quality and attention to detail. From single cases to large-scale packaging projects, we deliver dependable, professional results every time.
Contact Our Team
If you need durable, professional protective foam inserts, contact PottertonPacs today. Our friendly team will help you design a custom foam insert that meets your exact requirements and maintains a high level of protection for your products.
