At PottertonPacs, we make high quality foam inserts for your equipment cases. Our inserts are durable, neat, and built to last. They protect your items from bumps and drops while keeping everything tidy and easy to reach. Whether you need to store fragile instruments, heavy tools, or sales display gear, we ensure your products fit perfectly.
Custom Foam Inserts for Every Case
Every product needs packaging that fits just right. We cut our custom foam inserts to match the exact size and shape of your items. This stops your gear from moving during transport, giving you total peace of mind that your equipment is safe.
Our expert team designs inserts for all types of cases. We can fit out lightweight plastic boxes as well as heavy duty flight cases. Every design focuses on two main goals: keeping your items completely still on the road, and making them easy to lift out when you are at work.
Protection and Presentation in One Design
Our custom foam trays do much more than just absorb shocks. They also make your equipment look smart, organised, and professional. When you open your case in front of a client, a neat layout shows great attention to detail and builds trust in your business.
We use premium foams to get the best results: Polyethylene Foam is a firm, rigid foam that gives excellent support for heavy tools. Polyurethane Foam is a softer, flexible foam that cushions lighter, fragile devices. These top materials resist water, dampness, and heavy vibrations. We can also use different foam colours to match your company branding or to create a bright backup layer that highlights if a tool is missing.
Precision Foam Cutting
We use modern cutting tools in our UK workshop to achieve a clean finish. Our advanced routing machinery allows us to cut foam with high accuracy. Every edge is smooth and every slot is consistent, giving your case a factory finish.
Our manufacturing process is highly flexible. We can make a single individual prototype for you to test and approve before you buy. Once you are happy with the fit, we can scale up to full production runs quickly. This ensures you get exactly what your business needs, on time and on budget.
Why Choose PottertonPacs
PottertonPacs is a trusted specialist in protective transit cases. Our team focuses on high quality materials, fast delivery times, and great customer service. We work closely with you to design a foam layout that protects your gear and looks fantastic.
Do not leave your valuable tools to rattle around in a basic box. Protect your business investments with a custom foam insert that performs as well as it looks.
Contact Us Today
If you need professional foam inserts for your business cases, get in touch with us today. Our friendly team is ready to guide you through the design steps and help you create the perfect storage layout.




