At PottertonPacs, we design and produce foam inserts for cases that combine durability, precision, and style. Our inserts are built to protect your products from impact while keeping them organised and easy to access. Whether you need storage for delicate instruments, tools, or demonstration kits, our custom foam inserts ensure everything fits perfectly.
Custom Foam Inserts for Every Case
Every product deserves packaging that fits just right. Our custom foam inserts are tailored to your exact item dimensions, giving you complete confidence that your products are safe and secure. We use advanced design software and precision machinery to create layouts that match the shape, size, and depth of each item within your case.
Our team can design inserts for a wide variety of cases, from lightweight plastic models to heavy-duty protective equipment cases. Each design focuses on keeping your products still during transport and making them easy to remove when needed.
Protection and Presentation in One Design
Our foam inserts for cases do more than protect your products. They also help your cases look neat, organised, and professional. Whether you are presenting your products to clients or shipping valuable equipment, our inserts keep everything in its place while showcasing your brand’s attention to detail.
We use high-quality foams including polyethylene for firm protection and polyurethane for a softer finish. These materials offer excellent resistance to impact, moisture, and vibration, keeping your products safe in all environments. Each insert can include multiple layers or colour combinations to match your branding or product style.
Precision Foam Cutting
PottertonPacs uses modern cutting technology to achieve a flawless finish. Our workshop is equipped with advanced CNC routers that allow us to produce custom foam inserts with high precision. Every cut is smooth and consistent, giving your inserts a professional appearance and perfect fit.
The process allows for both one-off projects and larger production runs. We can produce individual prototypes for approval and scale up to full production quickly once the design is confirmed. This flexibility means you receive exactly what you need, on time and within budget.
Why Choose PottertonPacs
With more than 30 years of experience, PottertonPacs is one of the UK’s leading specialists in foam inserts for cases. Our team focuses on quality, attention to detail, and customer satisfaction. From small presentation kits to large protective cases, we create foam layouts that perform as well as they look.
We work closely with our clients to design inserts that provide maximum protection and visual appeal. If you need reliable custom foam inserts that keep your products secure and looking their best, we are ready to help.
Contact Us Today
If you are looking for professional foam inserts for cases, contact PottertonPacs today. Our friendly team will guide you through the design process and help you create inserts that deliver lasting protection and a professional finish.




