At PottertonPacs, we design and manufacture high-quality case inserts that protect your products and present them beautifully. Every insert is made to measure, ensuring your items stay safe, secure, and organised inside their cases. Whether you need packaging for tools, equipment, samples, or promotional kits, our inserts provide the perfect combination of protection and presentation.
Custom Foam Inserts for Every Case
We understand that every case is different, which is why we offer fully custom foam inserts designed to fit your specific requirements. Our team uses precise cutting technology and years of experience to create foam layouts that hold your products perfectly in place. Each insert is made to match the shape, size, and weight of your items, keeping them safe during storage, handling, or transport.
Our inserts can be used in a wide range of cases, including plastic, aluminium, and protective transit cases. By tailoring the design to your product, we ensure a neat and professional finish that reflects the quality of your brand.

Protection and Presentation Combined
Our case inserts not only protect your products from knocks and movement but also improve the overall look of your packaging. The foam can be cut to multiple depths and arranged into sections, helping you display your products clearly and attractively. Whether you are using your cases for demonstrations, sales presentations, or shipping valuable tools, our designs help you make a lasting impression.
We use durable foam materials such as polyethylene and polyurethane, depending on your application. Polyethylene offers firm protection for heavier items, while polyurethane provides a softer finish suitable for lighter or more delicate products. Both materials can be shaped with precision and finished with clean, smooth edges.
Precision Cutting for a Perfect Fit
Our workshop uses modern CNC cutting machines to produce custom foam inserts with excellent accuracy. Each insert is measured and cut to fit your case exactly, with no gaps or wasted space. This precision ensures every item stays secure and easy to access, even during transport.
We can also include colour layers, brand logos, or text cut-outs to give your cases a professional touch. Our goal is to create inserts that not only protect but also represent your brand in the best possible way.
Why Choose PottertonPacs
With more than 30 years of experience, PottertonPacs is a trusted supplier of case inserts and custom foam inserts across the UK. We take pride in delivering reliable service, consistent quality, and fast turnaround times. From single prototypes to large production runs, our team ensures every insert meets the same high standards.
We work closely with our clients to understand their products and packaging goals. This personal approach allows us to design inserts that are practical, attractive, and made to last.
Contact Our Team
If you need custom foam inserts for your cases, contact PottertonPacs today. Our friendly and experienced team will help you design a layout that protects your products, enhances your presentation, and gives your brand a professional finish.




