At PottertonPacs, we specialise in custom foam cutting for all types of cases. Our service is designed to give your products the ultimate protection while keeping them presented in a neat and professional way. Whether you need inserts for equipment, samples, or sales kits, we can create custom foam inserts that are precisely shaped to fit your items.
Expert Foam Cutting for Any Application
We use the latest technology and high-quality materials to create precisely cut foam that fits your products perfectly. Our expert team uses advanced CNC routing and die-cutting machines to achieve smooth, accurate results every time. By combining precision equipment with years of experience, we can produce inserts that protect your products during transport, display, or storage.
Each insert is designed to match your product’s shape and size exactly. The foam is carefully selected based on your needs, ensuring the right balance of strength and softness. From dense polyethylene foam for tough environments to soft polyurethane foam for delicate displays, every cut is made with precision and care.

Perfect Fit for Protective Cases
If you use a protective case, your foam layout needs to fit exactly right. Loose or uneven foam can cause damage to tools, instruments, or samples. Our case foam solutions remove that risk by holding everything securely in place. This means your products stay protected and well-organised wherever they go.
We work with many industries, including engineering, medical, and sales, to design inserts that combine practicality with presentation. Each custom foam insert is planned using accurate measurements and tested for a perfect fit. The result is a foam layout that keeps your items secure while presenting them in a clean and professional way.
Designed for Ultimate Protection
Your products deserve the best care. Our foam cutting process ensures every piece of foam provides ultimate protection from knocks, vibrations, and scratches. We design each layer of foam to keep your items firmly in position, reducing wear and extending product life.
We also offer design options such as coloured foam layers or branded top sheets to create a striking visual impact inside your case. Whether you are demonstrating a new product or transporting expensive tools, PottertonPacs can provide the case foam that makes your presentation stand out.
Why Choose PottertonPacs
PottertonPacs has over 30 years of experience in producing custom foam inserts for businesses across the UK. We pride ourselves on delivering precision, quality, and excellent service. Each project is handled from design to delivery by our expert team, ensuring your foam fits perfectly and performs as expected.
If you would like to discuss your project or request a sample, please contact our friendly team today. We are always happy to help with advice on materials, foam densities, and layout ideas.
For precision, durability, and presentation, trust PottertonPacs for all your custom foam cutting and protective case needs.





