At PottertonPacs, we design and make custom foam inserts that protect your products and help them look professional. Our inserts are ideal for samples, tools, and equipment that need safe and neat foam packaging. Each one is made to fit your items perfectly and built to last.
Made to Fit Your Products
Every product is unique, so we create inserts that match your items exactly. Our custom foam inserts stop products from moving or getting damaged when they are transported. They keep everything organised and easy to find, which helps save time when packing or unpacking.
We use two main types of foam. Polyethylene foam is strong and great for protecting heavier or fragile items. Polyurethane foam is softer and ideal for displays or presentation kits. We can cut foam to any size or shape so your products always fit securely. Each design is tested for durability, making sure your items stay safe during transport, handling, and storage.
Precision Cutting for a Perfect Finish
Our team uses modern machines to cut foam with precision. This means every piece is smooth, accurate, and made to your design. Whether you need one insert or hundreds, we make sure each one looks and performs the same.
Our design team can also help you create layouts that show off your products in the best way. By carefully arranging each section, your case or box will not only protect what is inside but also display it beautifully. If you sell, demonstrate, or deliver products to customers, this professional appearance can make a lasting impression.

Professional Foam Packaging
Our foam packaging is trusted by businesses all over the UK to protect and present their products. We make inserts for plastic cases, cardboard boxes, and metal flight cases. The foam keeps items safe from movement, knocks, and scratches.
We can also create multi-layered inserts with colour options that match your branding. Laser-cut logos or shaped sections can be added for a more professional and eye-catching look. Our custom foam inserts are built with care, offering both protection and presentation that stand out.
Supporting Every Industry
We work with companies across a wide range of industries including medical, engineering, construction, retail, and technology. Our foam packaging helps protect sensitive tools, electronic components, and delicate instruments. For sales teams, it creates attractive displays for client presentations and trade shows.
Whether you need a small quantity of cut foam for specialist equipment or large orders for production packaging, our team can deliver exactly what you need. We offer both one-off projects and regular supply options to suit your business.
Why Choose PottertonPacs?
With more than 30 years of experience, we are proud to be one of the UK’s leading makers of custom foam inserts. We focus on quality, precision, and excellent service. Our skilled team ensures that every project meets your requirements from the first idea to the finished product.
We are always happy to assist, offering expert advice, samples, and quick turnaround times. When you choose PottertonPacs, you receive foam packaging that looks professional, lasts longer, and adds value to your brand.
Get in Touch
Would you like to learn more about our custom foam inserts? Contact PottertonPacs today. Our team will help you design and order the perfect cut foam for your products, packaging, or presentation cases.





