At PottertonPacs, we create custom foam inserts and bespoke packaging solutions that protect, present, and enhance your products. Whether you need display-ready sample kits or protective inserts for transport, our precision-cut foams deliver durability, organisation, and professional appeal.
Bespoke Foam Inserts Designed Around You
Every product is different which is why we offer bespoke foam inserts designed for an exact fit. Using premium polyethylene foam and polyurethane foam, our inserts combine protection with presentation. They can be supplied in a range of colours, densities, and finishes, cut precisely to match your products.
Our Custom Foam Inserts UK page explores how we support industries across manufacturing, medical, and sales presentation sectors. If you require inserts for transit or demonstration, view our Foam Inserts for Cases and Case Inserts pages to see how we tailor foam layouts for branded and protective cases alike.
Advanced Foam Cutting Technology
We use a combination of CNC routing and die-cutting to achieve clean, accurate results on all shapes and sizes of foam packaging. Our guide on the Difference Between CNC and Die-Cut Foam explains which method best suits your production volume and material choice.
For those seeking precision shaping or branding options, explore our Custom Foam Cutting for Cases page. As one of the most trusted Foam Converters UK, PottertonPacs ensures consistent quality whether you’re ordering one prototype or a full production run.
Reliable Foam Packaging Supplier UK
As a leading Foam Packaging Supplier UK, we provide reliable packaging for cardboard boxes, sample kits, and equipment cases. Our closed cell foams offer excellent protection against impact, moisture, and vibration. Meanwhile, our polyurethane foam is perfect for delicate items that need a softer finish.
We also specialise in Foam Packaging Inserts that fit snugly into presentation boxes and cases to keep products secure and organised. If you need scalable supply, our Bulk Foam Inserts for Packaging service ensures consistent results across high-volume orders.

Protective and Branded Foam Solutions
PottertonPacs also designs protective case foam inserts that combine visual appeal with structural safety. Visit our Protective Case Foam Inserts UK and Protective Foam Inserts pages to see how we create layouts that cushion against movement, shock, and vibration while complementing your brand.
We also act as a Bespoke Foam Packaging Supplier for businesses looking to combine protection with a professional finish. Whether you want inserts for demonstration cases, heavy-duty shipping crates, or retail packaging, we can design the perfect solution.
High-Performance Foam Materials
Our workshop handles a wide range of foam materials, including polyethylene foam, polyurethane foam, and closed-cell options. These materials are selected for their strength, weight, and durability, providing long-lasting performance in any environment.
All our cut foam products are made to order, giving you complete control over layout, thickness, and density. We can match colours to your branding or add laser-engraved logos for a professional finish.
Why Choose PottertonPacs
With years of experience in foam packaging and protective inserts, PottertonPacs has built a reputation for reliability, quality, and attention to detail. We’re proud to support customers across the UK with fast lead times and expert advice.
If you’re not sure which material or method suits your project, our team is always happy to assist. From die cut solutions for high-volume packaging to custom foam inserts for presentation cases, we’ll help you achieve the perfect balance between protection and appearance.
Speak to Our Team
Protect your products and elevate your presentation with PottertonPacs. Contact our team today to discuss your packaging solutions or to request a quote for your next project.





